Suggestions to repair cart shaft (1 Viewer)

captainsimos

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Jan 29, 2020
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I have a horse drawn water cart and one of the shafts is hanging on by a thread. It has split just before it attaches to the cart and am looking for suggestions on how to make a repair so it doesn't completely separate. The problem was caused by having to bend the shaft to fit into the loop on the horse. I have photos of the location of the crack and also the horse and cart.
Thanks for your help and stay well.

cart.jpg
cart2.jpg
 
I'd repair it by pinning it and then using a 2-part epoxy to glue it.

By pinning it, I mean that I would cut a little groove into the piece, across the crack, and insert a piece of wire, such as a piece cut from a paper clip or a brass rod (available at hobby shops, model railroad shops, or online), and then secure that with a 2-part epoxy glue. When it sets up, it'll be a strong join that will resist further cracking.

A more radical version of pinning it would consist of cutting the piece completely through at the point of the crack, and drilling holes in each side to accept the pin. That would mean bending the shaft until you could have enough room to drill the holes and insert the pin. But that would be even stronger.

When I say "drill", I mean using a fine drill bit chucked into a pin vise, and drilling it by hand.

The trickiest fix would be soldering. That would leave you with a homogeneous piece in the end, but the risk is melting the piece. I wouldn't do that, myself.

I'd probably strip the piece first, too, just to be able to end up with a consistent color, instead of trying to match the paint for the repaired area to the rest of the cart.

Hope that helps!

Prost!
Brad
 
Cut, drill, and pin like Brad says is the best and strongest way to fix it.

Dave
 
How do you centre the pin holes on the two parts so they line up exactly?

On a piece like this, you don't need to be that precise. You drill a hole that is larger in diameter than the pin. There will be wiggle room. That also leaves room for the glue. So, eyeballing it is sufficient.

Prost!
Brad
 
A more radical version of pinning it would consist of cutting the piece completely through at the point of the crack, and drilling holes in each side to accept the pin. That would mean bending the shaft until you could have enough room to drill the holes and insert the pin. But that would be even stronger.

Thats what I would do too, and I do a lot of repairs.

Let us know how you get on, and send pics, it's good to see what others are doing these days :)

John
 

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